Fluid technology
Impeller (rotor) for hot water pump
Product example: Impeller (rotor) for hot water pump
Mold technology: 2-fold injection molding tool, slide in two directions, 3-plate technology, hot runner injection on sub-manifold for 5-fold injection, use of special steels, fully insulated tool (140 ° C mold temperature)
Requirements: tight tolerances, high demands on axial and radial runout
Material: PPS, glass fiber content 40%
Fluid technology
Separator housing for pressure controls
Technical components can be assembled in one injection moulding procedure with functional compounds or transparent units (with clear or structured surface).
Battery technology
Casings with two-component injection moulding
Product example: 2K battery housing for power tools
Tool technology: 1-fold 2-component injection molding tool, slide in four directions on the nozzle side, internal concealed injection of both components, hydraulic core pull
Requirements: high dimensional accuracy, high visual standards, no gating in the visible area
Material: PA 6, glass fiber content 30%, impact-modified
Automotive
Construction and furniture fittings
Plastic adjusting screw with metal hexagon socket screw
Automotive
Sensor unit: magnet and brass ring connected by plastic encapsulation
By means of plastic injection molding, several components of different materials can be positively connected to form an assembly in one operation.
Money Machines
Durability test sensor
By means of metal overmoulding, components of different materials can be positively connected in order to combine the different material properties in one component.
Fluid technology
Metal substitutes
The substitution of metal with plastic provides a reduction of weight and higher design liberties and more functionality.
Product example: Spindle for maintenance unit
By using the 2-component technology, the brass component could be replaced by a plastic component and the assembly process of two O-rings (inside and outside) could be saved.
Materials: polyamide, glass fiber content 30% + TPU
Electronics industry
Tight encapsulation of an antenna inductor
Hot melt adhesive macromelt injection technology allows the encapsulation of pressure sensitive parts.
Fluid technology
Head piece for pressure regulator
By means of metal overmoulding, components of different materials can be positively connected in order to combine the different material properties in one component.