Fluid technology
Plastic Injection Moulded Components for Fluid Technology
Product example: component from a filter regulator
Tool technology: single injection molding tool, slide in four directions, threads in four different directions are de-spindled at the same time
Requirements: high strength (test pressure 50 bar), high dimensional accuracy and freedom from distortion, high surface quality in the sealing areas.
Material: PAPA, glass fiber content 60%
Respiratory Protection
Synthetic Material Components from Injection Moulded Plastics
Product example: filter cap with filter cap
Tool technology Filter closure: 1-fold injection molding tool, slide in two directions, collapsible core for internal thread
Tool technology Filter cap: 1-fold injection molding tool, slide in two directions for thread removal, film hinge
Requirements: high dimensional accuracy, low warpage
Material: PP COPO
Electrical industry
Synthetic Material Injection Moulded Components for the Electrical Industry
Product example: contact carrier and connector housing
Tool technology Contact carrier: 8-fold injection molding tool, slide in four directions (32 slide in total), hot runner injection on sub-manifold
Tool technology Connector housing: 8-fold injection molding tool, slide in two directions (16 slide in total), hot runner injection on sub-manifold, hydraulic thread de-spindle removal
Requirements: high dimensional accuracy, complex and filigree design
Contact carrier material: PA 6.6, glass fiber content 30%, flame retardant
Material connector housing: PA12
Money Machines
Synthetic Material Injection Moulded Components for Money Machines
Product example: Coin tube for payment system
Tool technology: 1-fold injection molding tool, modularly designed for the production of different diameter variants
Requirements: filling via film hinge, low wall thickness with long flow path length
Material: PC
Automotive
Synthetic material components from synthetic material injection moulding
Synthetic material injection moulded product example: Hubs, Shaft encoders, Rotor
Synthetic component requirements: Absolutely even turning; Side and vertical blows from synthetic material components are not allowed. The requirements are met by radial multi-injection and optimized temperature guidance in the tool. Automated supply and inserting of metal parts; Zero fault production.
Battery technology
Plastic Injection Moulded Components for Battery technology
Product example: 2K battery housing for power tools
Tool technology: 1-fold 2-component injection molding tool, slide in four directions on the nozzle side, internal concealed injection of both components, hydraulic core pull
Requirements: high dimensional accuracy, high visual standards, no gating in the visible area
Material: PA 6, glass fiber content 30%, impact-modified
Fittings and sanitary products
Plastic Injection Moulded Components for Battery technology
Product example: Housing flush-mounted body for thermostatic valve
Tool technology: 2-fold injection molding tool, slide in four directions, pre-demolding of the inner core and two underfloor slide on the nozzle side, hot runner injection on sub-manifold
Requirements: large differences in wall thickness with large flow path lengths, removal using a handling system and subsequent automated application of a circumferential sticker
Material: easy flowing ABS